AS9145 標準介紹
AS9145是航空認證的標準之一,是航空行業用于產品開發的工具之一。AS9145是先期產品質量計劃(APQP)和生產部件批準過程(PPAP)在航空、航天和國防產品上的應用。 用來定義、制訂和規定為提供滿足顧客期望和需要的產品和服務的目標、任務、步驟、計劃,并確保達到預期要求的活動。 下面我先來介紹一下APQP的基本內容,讓大家有一個基本了解。下一篇我再介紹PPAP。
第一階段-策劃 PLAN
1.產品設計要求Product design requirements;2. 項目目標-安全性、質量/可制造性、使用壽命、可靠性、耐久性、可維護性、時間進度和成本 Project targets–safety,quality/manufacturability,service life,reliability,durability,maintainability,schedule, and cost。3. 初始關鍵項目和特殊特性Preliminary listing of Critical Items (CIs) and Key Characteristics(KCs)4.初始原材料清單 Preliminary BOM5.初始流程圖 Preliminary process flow diagram7. 初始采購計劃 Preliminary sourcing plan第二段產品設計與開發 Product design and development1.DFMEA設計風險分析 Design risk analysis*2.圖紙和/或配方(考慮DFMEA的分析結果)Designrecords and BOM*addressing the findings of the design risk analysis3.制造和裝配設計DFMA, tolerance, stack-up analysis, etc.4.特殊要求(包括:特殊特性和關鍵項目)Special requirements,including product KCs and CIs listings5.采購計劃的風險分析 Preliminary risk analysis of sourcing plan6.包裝規范 Packaging specification7.設計評審報告 Design review report8.產品開發計劃 Development product build plan9.設計驗證計劃和報告Design verification and validation plans, and associated results10.可行性評估 Feasibility assessment第三階段過程設計與開發 Process design anddevelopment1.工藝流程圖 Process flow diagram*2.平面布置圖 Floor plan layout3.生產準備計劃 Production preparation plan4.人員配置和培訓計劃(人力資源)Operator staffing and training plan(Human Resources)8.初始能力評價計劃 Preliminary capacity assessment9.作業指導書 Work station documentation10.測量系統分析計劃Measurement Systems Analysis (MSA) Plan11.供應鏈風險管理計劃Supply Chain Risk Management Plan12.物料處理、包裝、標簽及零件標記批準Material handling, packaging, labelling, and part marking approvals*13.生產準備情況審查結果Production Readiness Review (PRR) results
第四階段產品和過程的確認 Product and processvalidation1.試生產Product from production process run(s)3.初始過程能力研究報告Initial process capability studies*6.產品驗證結果Product validation results7.首件檢驗報告 First Article Inspection Report (FAIR)*8.生產件批準文件 PPAP file and approval form*9.客戶特殊要求 Customers pecific requirements*第五階段量產及服務 On-Going production, use, andpost-delivery service1.質量指數(CPK、PPM、返品率)Qualityindices [e.g., CpK, Parts Per Million (PPM),rejection rates]2. 質量與可靠性相關的績效指標 Key Performance Indicators (KPIs) reflecting product quality andreliability3.項目目標實施記錄Evidence that project targets have been met4.準時交付的績效指標 On-time Delivery (OTD) and capacity KPIs5.準時交付和能力改善計劃 OTD and capacity improvement plan6.維修目標和計劃MRO KPIs and plan(s) to reach the established targets7.項目總結報告 Project closure recommendations8.持續改進計劃Continuous improvement actions9.經驗積累 Lessons learned10.技術文件更新(DFMEA、PFMEA和CP)Updated design riskanalysis, PFMEA, and control plans。